PCB Assembly and Manufacturing

At SunMan Engineering, we offer top-tier PCB Assembly and Manufacturing services to help bring your electronic products to life. From prototype development to full-scale production, our team is dedicated to providing high-quality, reliable, and cost-effective solutions that meet your specific requirements. We utilize cutting-edge technologies and industry best practices to ensure that every board we assemble performs to the highest standards.

Our PCB Assembly Process

We understand that each PCB project is unique, and our approach to assembly reflects that. We offer a comprehensive suite of services, including:

Design for Assembly (DFA): We collaborate with you to optimize your PCB design for efficient assembly, reducing complexity and ensuring the final product is easy to manufacture. This process is critical in minimizing costs and enhancing reliability.
Component Sourcing: Our team works closely with trusted suppliers to source high-quality components that meet your specifications, ensuring the longevity and reliability of your PCB assembly.
Surface Mount Technology (SMT): Using state-of-the-art SMT equipment, we assemble components with high precision and speed, ideal for small to medium batch production. This allows for the efficient production of densely packed and high-performance PCBs.
Through-Hole Technology (THT): For more robust and high-power applications, we provide through-hole component assembly, offering excellent durability and electrical connection.
Hybrid Assembly: We combine both SMT and THT techniques to optimize the performance and durability of your PCB, ensuring that each board is suited to the specific requirements of your product.

PCB Manufacturing Services

In addition to assembly, we offer complete PCB manufacturing services, including:

Prototyping and Low-Volume Production: For early-stage designs, we provide quick-turn prototypes and low-volume production runs to help you validate your design before scaling up.
Full-Scale Manufacturing: Once your design is finalized and tested, we move to large-scale manufacturing to meet high-volume demands while maintaining consistent quality.
Automated Inspection and Testing: We use automated optical inspection (AOI) and X-ray inspection to ensure that each PCB meets the highest standards of quality. Functional testing is also performed to verify that each board meets its electrical specifications.
Final Assembly and Packaging: We handle all final assembly, including mechanical assembly, and can provide custom packaging solutions to ensure your product is delivered safely and efficiently.

Why Choose SunMan Engineering for PCB Assembly?

Expertise and Experience: With decades of experience in the industry, we bring a deep understanding of PCB design and manufacturing, ensuring your project is handled by experts.
High-Quality Standards: We adhere to industry standards such as IPC-A-610 and ISO 9001 to ensure that every board we manufacture and assemble meets the highest quality standards.
Speed and Efficiency: Our rapid prototyping and manufacturing capabilities allow you to bring your products to market faster, reducing time-to-market and increasing competitive advantage.
Customization: We understand that each project is unique. Our team works with you to tailor the assembly and manufacturing process to your exact needs, from the choice of materials to the final testing procedures.
Cost-Effective Solutions: We offer competitive pricing without compromising on quality, ensuring that your PCB assembly is both cost-effective and reliable.

Industries We Serve

Our PCB assembly and manufacturing services are ideal for a variety of industries, including:

Consumer Electronics: From wearables to home appliances, we create high-quality PCBs for all types of consumer products.
Automotive: We provide rugged and reliable PCBs for automotive applications, including sensors, control systems, and infotainment.
Medical Devices: Our PCBs meet stringent regulatory standards for medical devices, ensuring safety, reliability, and compliance.
Industrial: We support industries such as robotics, automation, and power systems, delivering durable and high-performance PCBs.
Aerospace & Defense: We provide mission-critical PCBs that meet the highest reliability and performance standards for aerospace and defense applications.

Get Started with PCB Assembly and Manufacturing

Whether you’re prototyping a new design or scaling to mass production, SunMan Engineering provides the comprehensive PCB assembly and manufacturing services you need to bring your product to life. Our team is here to guide you through every step of the process, ensuring that your PCBs are built to the highest standards of quality, efficiency, and cost-effectiveness.

Quick Menu

What our clients say